|
Grinding Media
Cylindrical
Alumina Grinding Media
| Zirconia
| High Density Alumina
Specialty/Dispersion |Dispersion
Bead Media
Cylindrical
Alumina Grinding Media
High-density, ultra-high fired Burundum is the ideal medium for wet
or dry milling. High specific gravity and cylindrical shape give it
greater weight per volume, more contacts per mill revolution,
greater area of attrition, with each contact. Result: faster, finer
grinding or dispersion, often cutting milling time in half.
Features:
-
Long wearing, non-contaminating grinding
-
Tough, hard, non-porous surface is chip
resistant, easily cleaned and unaffected by most acids or alkalis
-
Non-conductive, non-magnetic, with excellent
resistance to mechanical and thermal shock
-
Available in 90%, 96% and 99% compositions
Specifications:
1/4" O.D. x 1/4" long ...........
650 pcs/lb (for fine grinding)
1/2" O.D. x 1/2" long ............94 pcs/lb
(for rapid dispersion of liquid based systems)
13/16" O.D. x 13/16" long .......18 pcs/lb (for dry
grinding & general lab use)
1-1/4" O.D. x 1-1/4" long ........4pcs/lb (for grinding
& crushing large particle size)
(Piece count is approximate)
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Zirconia
Grinding Media
Magnesia Stabilized Zirconia grinding media mills twice as fast as
equivalently-sized alumina media with only 1/2 the media weight loss
and only 1/3 the wear (weight loss) of the grinding jar, with
accompanying reduced batch contamination. Available in radius end
cylinders, with length equal to their outside diameters.
Features:
-
1.6 times denser than high alumina
-
Hard, non-porous surface, chip resistant, easily
cleaned.
-
Non-conductive, non-magnetic, excellent
resistance to mechanical and thermal shock
-
Spheres and beads also available
Specifications:
1/4" Radius end cylinder.................. 485 PCs/lb
3/8" Radius end cylinder.................. 150 PCs/lb
1/2" Radius end cylinder.................... 65 PCs/lb
3/4" Radius end cylinder ....................50 pcs/lb
(Piece count is approximate)
NOTE: With a specific gravity of 3.42, the
charging factor of Burundum (pounds of media to be used per gallon
of total jar capacity to give a 50% vol. Media charge) is
approximately 9 lbs/gallon.
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High-Density
Alumina Spheres
These hard, impervious spheres, which are heavier than porcelain,
mill faster with negligible silica contamination. Wear and chip
resistant. Easy to clean.
Features:
-
Hard, tough, non-porous, chip-resistant surface
-
Unaffected by most acids or alkalies
-
Non-conductive, non-magnetic, resistant to
mechanical and thermal shock
-
Beads also available
-
Available in 87%, 96% and 99% compositions
-
87% alum-oxide, 13% 5102-silica
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Specialty
/Dispersion
U.S. Stoneware has assembled the most extensive collection of
specialty ceramic grinding medias anywhere. The following chart
identifies some of the more frequently requested materials.
| Name |
Typical
Chemical Composition |
Specific
Gravity |
Hardness |
Color |
Available
Sizes |
Pieces
Per Pound |
Charging
Factor * |
Burundum
-96% |
96.34%
Al2O3
2.75%SiO2
0.60% MgO
0.12% Na2
<0.1%: Fe2O3
<0.1%: CaO |
3.65 |
9+
Mohs
|
White |
All
standard Burundum
rods, beads & spheres
|
Same
as Burundum
|
Same
as Burundum
|
Burundum
-99 |
99.5% Al2O3
<0.3% SiO2 |
3.85 |
9+
Moh |
Ivory
|
1/2"
x 1/2" rods
1/2" x 3/4" balls
1" balls |
90
133, 40, 13
|
10
9.5
|
| Zirconia-Y |
95%
ZrO2
5% Y2O3
|
6.05
|
1100
Kg/mm2
|
White
|
1mm-25mm
balls
3/8" , 1/2" rods |
c/o |
15.5
|
c/o- contact office
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Dispersion
Bead Media
| Name |
Major
Material |
Density |
Hardness |
Color |
Available
Sizes (mm)
|
Pieces
Per Pound |
Charging
Factor |
|
Alumina
|
AL203 |
3.4
|
9
|
White |
3-5 |
N/A |
9 |
|
Zirconia-M
|
ZT0,
- MgO
|
5.4
|
8 |
Tan |
3-5 |
N/A |
14 |
|
Zirconia-Y
|
ZrO.-
Y203
|
6.0
|
8 |
White |
3-5 |
N/A |
16 |
|
Glass
|
Si02
|
2.95
|
5 |
Many |
|
N/A |
8 |
|
Glass
(Lead-Free)
|
Si02
|
2.55
|
7 |
Many |
|
N/A |
8 |
c/o- contact office
*Charging Factor = pounds of media per gallon of jar capacity to
give 50% volume
charge.
**Sizes vary from 1-20 micron up to 16mm.
Stainless steel media is also available. Call for available sizes.
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